AIChE CCPSC : CCPS Process Safety Professional Certification

CCPSC real exams

Exam Code: CCPSC

Exam Name: CCPS Process Safety Professional Certification

Updated: Aug 23, 2026

Q & A: 114 Questions and Answers

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
  • 1. Competency verification
    • 2. Knowledge and skills requirements
      • 3. Training and development
        - Process Safety Culture
        • 1. Workforce engagement
          • 2. Compliance and standards
            • 3. Leadership and commitment
              Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
              • 1. Inherent safety, prevention, mitigation
                • 2. Risk criteria and prioritization
                  - Hazard Assessment Methods
                  • 1. FMEA, LOPA, Quantitative Risk Analysis
                    • 2. HAZOP, What-If, Checklist
                      Process Safety Management Systems30%- Process Knowledge Management
                      • 1. Data management and integrity
                        • 2. Documentation, P&IDs, design basis
                          - Management of Change
                          • 1. Technical and administrative review
                            • 2. Risk assessment for changes
                              - Operating Procedures and Safe Work Practices
                              • 1. Permit systems, lockout/tagout
                                • 2. Procedure development and maintenance
                                  - Asset Integrity and Reliability
                                  • 1. Maintenance, inspection, testing
                                    • 2. Equipment quality assurance
                                      Incident Investigation and Learning15%- Learning and Improvement
                                      • 1. Corrective actions implementation
                                        • 2. Knowledge sharing and prevention
                                          - Investigation Methodology
                                          • 1. Root cause analysis
                                            • 2. Evidence collection and analysis
                                              Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                                              • 1. Compliance verification
                                                • 2. System effectiveness evaluation
                                                  - Performance Indicators
                                                  • 1. Data collection and reporting
                                                    • 2. Leading and lagging metrics

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      1. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)

                                                      A) Measurement and Metrics
                                                      B) Hazard Identification and Risk Analysis
                                                      C) Emergency Management
                                                      D) Stakeholder Outreach
                                                      E) Operational Readiness


                                                      2. Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)

                                                      A) Wind speed/direction at point of relief discharge
                                                      B) Material of construction of the relief valve
                                                      C) Toxicity of material in the vessel
                                                      D) Inlet and outlet piping design
                                                      E) Boiling point and temperature of vessel contents


                                                      3. The following groups may provide information required for the Process Knowledge Management element (select all that apply)

                                                      A) Local emergency responders
                                                      B) Corporate research and development function
                                                      C) External engineering firms
                                                      D) Process equipment vendors


                                                      4. Workforce involvement metrics can involve (select all that apply):

                                                      A) Number of comments submitted on the content and frequency of refresher training
                                                      B) Number of safety suggestions submitted
                                                      C) Number of Loss of Primary Containment Incidents
                                                      D) Number of Past Due PHA action items
                                                      E) Nuisance alarm rate


                                                      5. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?

                                                      A) 50 liters
                                                      B) 20 liters
                                                      C) 1 cubic meter
                                                      D) 5 liters


                                                      Solutions:

                                                      Question # 1
                                                      Answer: B,C,D
                                                      Question # 2
                                                      Answer: B,D,E
                                                      Question # 3
                                                      Answer: B,C,D
                                                      Question # 4
                                                      Answer: A,B
                                                      Question # 5
                                                      Answer: B

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